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Cropping Issues Newsletter
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Volume 1 Issue 2     May 21, 2004

 

Harvesting Forage for Maximum Quality

windrowing of alfalfaForage harvest is just around the corner and a successful harvest of high quality forage begins with the proper use and set-up of the mower-conditioner. A key factor in achieving a high quality harvest is productivity – getting the crop cut and off the field as fast as possible to avoid weather damage. The most important factor in drying rate, that we can control, is the width of the swath and the swath density. For a given cut width, laying the crop in swath (about 70% of cut width) will reduce the drying time by about 25 to 40% compared to laying in a windrow. This can be a reduction in drying rate of up to 6 hours under typical weather during second cutting (probably longer during first crop). This is the easiest adjustment that can be made on the machine; typically just the flip of a lever will yield the most dividends.

The most significant environmental factors that affect the drying rate of forages in order of importance are: sunshine, temperature, soil moisture, relative humidity and wind velocity. We cannot control these factors, but we can try to maximize the positive effects of some of these factors. Laying the crop in a wide swath gives the most benefit from sunny conditions. Making a uniform, fluffy swath by having uniform feeding through the mower-conditioner will help promote good airflow through the crop.

Finally, for maximum performance from your mower conditioner, be sure the roller clearance is set correctly. If the clearance is too close, excess leaf loss and roll wear will occur. If the clearance is too great, then the crop will not be conditioned as effectively resulting in slower drying rates.

Before doing this procedure, be SURE to do the following:

  • Shut off the tractor
  • Disconnect the PTO shaft or hydraulic pump
  • Lower the cutting platform

conditioning roller diagramGenerally, the roll clearance should be 1/16 to 3/32 of an inch. If the clearance is less, excess leaf loss and roll wear can occur. If the clearance is significantly more than this range, then the crop will not be conditioned as effectively and will dry slower.

crimped aluminum foil passed through conditioning rollersCut three pieces of typical household aluminum foil 18 inches long. The foil strips should be at least 12 inches wide. Form three separate rolls by wrapping a foil strip around a rod, pipe or dowel that is 3/8 inches in diameter. Take care not to crush the foil roll as you remove it. Place one foil roll in the approximate center of the conditioning rolls and the remaining two foil rolls about 1 foot from each end of the conditioning rolls. The foil rolls should be placed perpendicular to the roll longitudinal axis. Make sure the cutting platform is fully lowered. This is the only safe way to make this measurement, plus on some mower-conditioners, raising the platform also opens and separates the rolls preventing an accurate measure of the minimum roll clearance. Turn the rolls over by hand until the foil rolls come completely through the rolls. The rolls will crush the foil rolls and the minimum roll clearance can be determined by using a digital or dial caliper to measure the thickness of the foil roll. Take several measurements of the thickness along the length of each foil roll and determine an overall average. The measurement should be taken where the “crimp” or smallest clearance occurs.

Feel free to contact me for more information at 800-450-2465 or stordahl@umn.edu. Source: Kevin Shinners - UWEX, OSU Forage Information System.

Jim Stordahl AFE—Technical Advisor

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Last Updated:  December 08, 2005